Acme Manufacturing - Mike Chen
Your personalized AI-driven decision support layer. Every action here connects to CEO-level EBITDA impact through real-time causal coefficients.Key Insight: $3,445/hour EBITDA coefficient for downtime reduction.
Last 30 shifts across all production lines. Each 1% OEE improvement = $127K annual EBITDA contribution.
Average OEE
Defect Rate
Avg Downtime/Shift
EBITDA Contribution
Identify underperforming lines for targeted interventions
Daily average OEE across all lines
Detailed metrics for each line
Last 12 weeks of defect data. Welding defects account for 42% of all quality issues.
Total Defects (12 weeks)
Scrap Cost Impact
Top Category
Focus efforts on Welding (42%), Alignment (31%), and Paint (27%)
Percentage breakdown by category
Specific root causes to address
Priority initiatives based on Pareto analysis
Implement weld parameter optimization and operator training on porosity/penetration issues.
Review fixture calibration and bolt tension specifications to reduce misalignment.
Upgrade spray booth contamination controls and implement coverage verification checks.
Focus on the highest EBITDA impact downtime causes. 78% of downtime is preventable.
Total Downtime Impact
Preventable Impact
Top Cause
Focus on Equipment Failure and Material Shortage first
Average duration and impact per event
Last 10 events sorted by EBITDA impact
Track supplier performance to prevent downstream disruptions. TechWeld Supplies requires immediate attention.
Latest quality scores and on-time delivery rates
Declining quality score requires corrective action plan
Priority interventions for supplier quality
Schedule vendor audit within 7 days. Review welding consumables specs and test alternative suppliers.
Establish monthly reviews with all suppliers. Tie payment terms to quality/delivery performance.
Tasks prioritized by EBITDA impact per minute. Date:
Completion Rate
Time Invested
EBITDA Secured
Tasks Remaining
Sorted by priority score (impact per minute)
Complete these for maximum EBITDA contribution